The Art of Shrinkage Control: Knit Fabric Shrinkage

Welcome to Knit Fabric Shrinkage where you will learn about “Fundamentals of Knit Fabric Shrinkage”, “Knitting Parameters”, “Dyeing and Finishing Parameters”, and “Chemical Finishing.”

Fundamentals of Knit Fabric Shrinkage

The most important factors relating to shrinkage are fiber, yarn, construction, wet processing, finishing procedures, cut-and-sew techniques, and garment care. Construction and processing shrinkage depend on the construction and processing variables chosen by the manufacturer or customer. Knit fabrics typically are more open and loose in structure than wovens and thus are subject to more instability and dimensional change. To understand shrinkage in knit fabrics, it is important to fully understand the basics of loop formation, the consolidation forces in dyeing and finishing, and the effects of product care.

Knitting Parameters

Knit fabric construction parameters that relate to shrinkage are fiber type, yarn type and structure, type of knitting stitch, stitch length, and finishing techniques. The product specifications serve as the blueprint for selection of these parameters, which in turn influence the potential for dimensional change in the product.

Dyeing and Finishing Parameters

Wet processing procedures usually create stress on a fabric. Continuous processes during preparation and dyeing, as well as preparation for drying, usually stretch the length or reduce the width. If these forces are great, they may exceed the elastic limit, thus permanently changing the fabric’s relaxed dimensions. Finishing procedures may reduce or improve the fabric’s dimensional stability. Use of relaxation dryers, compactors, or crosslinking agents can reduce the residual shrinkage after wet processing. Without these measures, there will be little or no reduction of shrinkage.

Chemical Finishing

For years, chemical crosslinking has been commonly used to stabilize cotton and other natural-fiber knit fabrics, especially in open-width form. Compaction methods, although effective, are used primarily on knits such as underwear fabrics and tubular goods. Improvements in wet processing methods resulting in lower tensions on fabric, such as the evolution of relaxation dryers and the improvement of compaction machinery, have reduced the need for chemical finishing. However, crosslinking agents continue to be used with many cotton products, because of the desire for low shrinkage without the increased bulk resulting from compaction.